Your partner at every every step with start-to-finish project management
From product design, tooling, and assembly to packaging and logistics, we can support any stage in the product lifecycle.
Our expertise in complex injection molding and mold fabrication for consumer goods and plastic packaging solutions includes developmental tooling for high-tolerance and rapid pre-production tooling, ultra-high-precision, high-cavitation tooling, high-volume plastic injection molding, automation, and assembly.
Developmental tooling
Developmental tooling is critical to ensure your components and products are highly manufacturable. Our dedicated engineering team partners with you, starting with a working template for high-cavitation production molds.
With the ability to evaluate the product prior to investing in a production mold and taking advantage of short-run production opportunities, you can get to market faster with a proven design.
Custom mold manufacturing
Speed production and cut downtime with our interchangeable core and cavity components. Measure and correct dimensional issues during manufacturing of electrode making, grinding, and milling with our Self-Correcting Manufacturing (SCM) technology. Our Advanced Process Validation allow you to establish optimum processing parameters and validation criteria for FDA and other regulated specifications.
Expert plastic injection molding
We provide complex plastic components in high volume at a low cost.
Mold clamping pressure from 25 tons to 1,700 tons
Multi-material molding (2-, 3-, and 4-shot capability), over-molding, insert molding, and consumer packaging molding
In-mold value-added operations: in-mold labeling, assembly, and closing
Tooling design and fabrication
We offer different types of custom molds depending on what you need for your product.
Single-face, stack and multi-cavity, multi-material/two shot (multi-component, multi-shot, and over-molding), in-mold automation, insert and unscrewing (single-face and stack) molds
In-mold operations (assembly, closing, coining, and labeling)
Design and fabrication up to 500 tons
Complex, high-tolerance molds from prototype through production
Multi-mold programs, precision high cavitation and close tolerance tooling and injection molds, spin stack molds, rapid pre-production molds, turnkey solutions, and multi-mold programs for high volume
Sustainable delivery
Procure materials faster, build products cost-effectively and ship directly to customers with the help of our global supply chain network. You can lower your Total Cost of Ownership (TCO) while your customers spend less time waiting for products. And along the way, your efforts support a sustainable future thanks to our partnerships with top certified suppliers that use environmentally-friendly practices.
Precision injection molding and mold fabrication for plastic components in healthcare
As the leading medical device manufacturer for volume production, we have helped top multinational medical and pharmaceutical companies go to market.
Our experience producing plastics for the healthcare market includes medical device components, laboratory consumables, medical disposables, pharmaceutical packaging, and delivery devices. Our expertise means you can produce and deliver the highest level of quality and compliance to your customers, every time.
Precision injection molding
Make our ultra-high-precision injection molding expertise yours. You can depend on our experience manufacturing plastics in healthcare devices, such as drug delivery devices, patches, inhalers, auto-injectors, syringe barrels and plunger rods, plastic implantable devices, and laboratory consumables.
ISO 8 clean room molding
As the leading medical device manufacturer for volume production, we produce highly specialized plastic components and medical devices with the quality and regulatory readiness you need. We have facilities dedicated to the production of medical devices that are ISO 13485:2016 certified, FDA 21 CFR Part 820 compliant, and equipped with ISO Class 7 and 8 clean rooms.
Automated assembly
Set a new pace for operations with less effort. High-speed clean room assembly and packaging, in-house automation design and engineering, vertically integrated manufacturing of the molding process, and high-speed tool room automation all create efficiencies not possible with manual assembly.
Short-run production services also enable requirements for automation, assembly, and preliminary production needs including clinical trial volumes.
Your end result? Cost-effective, high-volume production of finished goods. And more importantly, you can minimize — or even eliminate — the potential for introducing human contaminants into your medical-grade products.
FDA registration and ISO 13485 certification
Our single-source, standardized quality management system has subsystems for medical device production. Facilities that make medical devices are FDA registered and ISO 13485 certified with ISO Class 7 and 8 clean rooms.
We have experience building combination products and getting the necessary approvals for drug-handling services.
Flexible planning for the future
We can help you with sterile assembly automation sized for multi-year demand, as well as a modular approach to final assembly. So you can scale your output as demand changes.
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